Exclusive UK Microwelding & Precision Tool Repair Partner

SG Moulding Solutions is the exclusive UK agent for SST Microwelding, delivering specialist high-precision microwelding and mould repair services to the UK plastics, packaging and tooling industries.

SST Microwelding is internationally recognised for repairing, modifying and extending the life of high-value mould tools where dimensional accuracy, cosmetic finish and metallurgical integrity are critical.

By working through SG Moulding Solutions, all UK representation, commercial coordination, logistics and post-Brexit import requirements are handled locally. You deal with a UK company, a named UK contact and UK-based support, while accessing specialist European capability without added complexity or risk.

Precision Microwelding for Demanding Tooling Applications

Microwelding is a highly controlled repair process designed for intricate tooling features where conventional welding or machining is not suitable. Using extremely low heat input, material can be added with exceptional precision while minimising distortion, cracking or damage to surrounding areas.

This makes microwelding particularly effective for high-value injection moulding, blow moulding and packaging tools where downtime, scrap and tool replacement costs must be tightly controlled.

Portable Microwelding for Large Tonnage Tooling

Unlike traditional laser welding systems, SST Microwelding is fully portable. This is a major advantage when working with large tonnage tooling.

In many cases, repairs can be carried out directly in the press, avoiding the need to remove very heavy moulds. This significantly reduces downtime, eliminates unnecessary handling and allows production to resume faster.

For moulders operating high hourly rate machines, this delivers measurable commercial benefits:

  • Reduced production downtime
  • Faster return to full output
  • No need to remove or transport heavy tooling
  • Lower risk of damage during lifting and handling
  • Improved utilisation of high-value assets

Microwelding vs Laser Welding - A Practical Comparison for Production Tooling

Feature SST Microwelding Traditional Laser Welding
Portability Fully portable – can be used in the press Typically fixed, bench-based
Large Tonnage Tooling Ideal – no need to remove heavy moulds Often requires mould removal
Downtime Impact Minimal – repairs can be in situ Higher due to removal & transport
Heat Input Extremely low Low, but typically higher than microwelding
Precision on Micro Features Excellent Very good
Cosmetic Surface Repair Excellent blending possible Good, may require more finishing
Production Environment Suitability High Moderate

For high-output moulding operations, portability and downtime reduction are often more critical than theoretical weld speed alone — making microwelding a highly practical solution.

Applications in Plastics & Packaging Tooling

SST Microwelding services are commonly used for:

  • Injection mould repair and refurbishment
  • Blow mould repair and cavity correction
  • Gate, vent and parting line repairs
  • Cosmetic surface defect removal
  • Feature build-up and dimensional correction
  • Tool modifications following trials or production changes

This is particularly valuable for high-cavity, cosmetic and tight-tolerance packaging moulds.

Materials & Compatibility

SST Microwelding processes are suitable for a wide range of tooling materials, including:

  • Tool steels and hardened steels
  • Aluminium moulds and inserts
  • Non-ferrous metals and specialist alloys

This allows both steel and aluminium tooling to be repaired or modified without compromising structural integrity, accuracy or surface finish.

Why SST Microwelding?

  • Extreme precision for micro-features and fine detail
  • Very low heat input reducing distortion risk
  • Excellent cosmetic results on polished surfaces
  • Compatible with steel, aluminium and non-ferrous materials
  • Extends tool life and delays costly replacement
  • Portable capability reduces downtime and maximises output

Why Work with SG Moulding Solutions?

As exclusive UK agent, SG Moulding Solutions provides more than representation.

  • A named UK point of contact
  • Technical scoping and feasibility discussions
  • Direct liaison with SST Microwelding specialists
  • Commercial coordination and project management
  • Management of shipping, customs and post-Brexit import processes
  • Ongoing support for repeat repairs and tooling programmes

Simon Girdlestone, founder of SG Moulding Solutions, is trained as a mould toolmaker, bringing real, hands-on tooling experience to every discussion. This ensures repairs are assessed with a practical understanding of tool function, manufacturability and long-term performance.

Frequently Asked Questions

Can repairs really be done in the press?

Yes. Many repairs can be completed in situ thanks to the portable microwelding process, particularly on large tonnage tooling.

No. SG Moulding Solutions manages all commercial coordination and post-Brexit import requirements.

Yes. Aluminium moulds, inserts and other non-ferrous materials are fully supported.

The extremely low heat input significantly reduces distortion risk compared to conventional welding methods.

Absolutely. It is commonly used where downtime and output loss are commercially critical.

Speak to Your UK Microwelding Specialist

If you have a tooling issue on a high-value or high-output mould, speak to someone who understands tooling and production realities.

Contact SG Moulding Solutions today to discuss your application.

We will assess feasibility, manage the process end-to-end and deliver a fast, technically sound repair through SST Microwelding.

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